ISSN:1003-8620

CN:42-1243/TF

主管:中信泰富特钢集团股份有限公司

主办:大冶特殊钢有限公司

特殊钢 ›› 2022, Vol. 43 ›› Issue (4): 15-20.

• 试验研究 • 上一篇    下一篇

钢的弯曲变形研究及矫直定理的推导与工业应用

王新社,曾海霞,卢明霞,李 冰,王 伟,张丽娜   

  1. 江阴兴澄特种钢铁有限公司研究院,江阴214429
  • 收稿日期:2022-03-16 出版日期:2022-08-01 发布日期:2022-08-11
  • 作者简介:王新社(1964-),男,研究员级高级工程师,1985年北京钢铁学院(本科)毕业,特钢产品研究与开发。

Research on Bending Deformation of Steel and Derivation and Engineering Application of Straightening Theorem

WANG Xinshe, ZENG Haixia, LU Mingxia, LI Bing, WANG Wei, ZHANG Lina   

  1. The Research Institute of Jiangyin Xingcheng Special Steel Co. , Ltd, Jiangyin 214429
  • Received:2022-03-16 Published:2022-08-01 Online:2022-08-11

摘要: 以材料力学和弹塑性理论为基础,研究了工业生产中不同钢种、状态和试验条件下的弯曲载荷-位移曲线。结果得出,在钢的矫直变形范围内,弯曲载荷-位移曲线中第二阶段可简化为线性关系,钢的矫直定理为fr=K·(f-fm),推导出的矫直定理在特钢工业实际应用中,准确地表达了钢弯曲后产生的残余弯曲挠度与总弯曲挠度之间的关系,使得矫直操作变得简单、直观、可控,提高了矫直质量和效率,尤其使压力矫直的效率提高30~80倍。该矫直定理填补了在矫直领域中之前没有直接计算弯曲后残余弯曲变形量公式的空白,丰富了现有矫直理论,对推动矫直技术的发展、矫直设备的设计与机械制造具有重要的科学意义。

Abstract: Based on the mechanics of materials and the elastic-plastic theory, the various bending load-deflection curves are studied on different steel grade, heat treatments and conditions in industry. The results show that the second stage of the bending load-deflection curves of steels can be simply treated as an linear relationship in the actual straightening deformation range and the straightening theorem of steel fr = K·(f - fm ) is deduced, which accurately describes the relationship between the residual plastic bending deflection and the total bending deflection after bending. When straightening according to the straightening theorem, the straightening process can be controlled easily and directly, and the straightening quality and efficiency are raised. Particularly, the efficiency of press straightening can be increased by 30 ~ 80 times. This straightening theorem fills the gap that there was no direct calculating formula of residual plastic bending deflection after bending before in the straightening field and enriches the current straightening theory and it has important scientific significance to promote the development of straightening technology and the design and manufacture of straightening equipment.