ISSN:1003-8620

CN:42-1243/TF

主管:中信泰富特钢集团股份有限公司

主办:大冶特殊钢有限公司

特殊钢

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胀断连杆用C70S6 BY钢连轧材探伤不合格原因分析和工艺改进

康湉1, 刘向艳1,杨建华2,翟军1,孙琦1,穆立峰1,马群3   

  1. (抚顺特殊钢股份有限公司1连轧厂;2初轧厂;3技术中心,抚顺113001)
  • 出版日期:2022-02-26 发布日期:2022-02-26

Analysis on Cause of Off-Qualified Continuous-Rolling Products of Steel C70S6 BY by Ultrasonic Detection and Process Improvement

Kang Tian1, Liu Xiangyan1, Yang Jianhua2, Zhai Jun1, Sun Qi1,, Mu Lifeng1,Ma Qun2   

  1. (1 Continuous Rolling Mill, 2 Blooming Mill and 3 Technology Center, Fushun Special Steel Co Ltd, Fushun 113001)
  • Published:2022-02-26 Online:2022-02-26

摘要: 非调质钢C70S6 BY ϕ60 mm棒材的生产流程为60 t UHP EAF-LF-VD-240 mm x 240 mm坯连铸-连轧。连轧材经现场超声波探伤并对缺陷定位取样,通过低倍、金相显微等检验方法对缺陷进行分析,得出该缺陷为心部裂纹,其产生原因主要是铸坯加热不均和轧后冷却应力较大造成。通过改善铸坯加热工艺,将加热二段温度从1 239°C提高至1 248 °C,总加热时间≥2. 0h,均热段1 232 °C ,20 - 40 min,轧后冷却由堆冷24 h改成坑冷38 h, 探伤不合格率由36.80%降至0.78%。

关键词: 胀断连杆用非调质钢, C70S6 BY, 探伤, 心部裂纹, 工艺改进

Abstract: The production flow sheet of ϕ60 mm bar products of non-quenching and non-tempering steel C70S6 BY is 60 t UHP EAF-LF-VD-240 mm x240 mm bloom casting-continuous rolling. The parts of defects of continuous-rolled products are sampled by ultrasonic detection, defined defect position and sampling, and analyzed by macrostructure and microstructure examination. It is obtained tliat the defects are center cracks; its forming cause is casting bloom non-uniform heating and producing larger cooling stress after rolling. With using the measures including improving casting bloom heating process, increasing heating temperature at second zone from 1 239°C to 1 248°C , total heating time ≥2.0 h, temperature of bloom at soaking zone being I 232 °C for 20 ~40 min, modified the cooling process after rolling from stacking cooling for 24 h to pit cooling for 38 h, the off-qualified rate of products by ultrasonic detection decreases from original 36. 80% to 0.78%.