Analysis on Cause of Off-Qualified Continuous-Rolling Products of Steel C70S6 BY by Ultrasonic Detection and Process Improvement[J]. Special Steel, 2019, 40(2): 21-23.
Analysis on Cause of Off-Qualified Continuous-Rolling Products of Steel C70S6 BY by Ultrasonic Detection and Process Improvement[J]. Special Steel, 2019, 40(2): 21-23.DOI:
非调质钢C70S6 BYΦ60 mm棒材的生产流程为60 t UHP EAF-LF-VD-240 mm×240 mm坯连铸-连轧。连轧材经现场超声波探伤并对缺陷定位取样
通过低倍、金相显微等检验方法对缺陷进行分析
得出该缺陷为心部裂纹
其产生原因主要是铸坯加热不均和轧后冷却应力较大造成。通过改善铸坯加热工艺
将加热二段温度从1 239℃提高至1 248℃
总加热时间≥2.0 h
均热段1 232℃20~40 min
轧后冷却由堆冷24 h改成坑冷38 h
探伤不合格率由36. 80%降至0. 78%。
Abstract
The production flow sheet of 4>60 mm bar products of non-quenching and non-tempering steel C70S6 BY is 60 t UHP EAF-LF-VD-240 mm x240 mm bloom casting-c-ontinuous rolling. The parts of defects of continuous-rolled products are sampled by ultrasonic detection
defined defect position and sampling
and analyzed by macrostructure and microstructure examination. It is obtained that the defects are center cracks ; its forming cause is casting bloom non-uniform heating and producing larger cooling stress after rolling. With using the measures including improving casting bloom heating process
in¬creasing heating temperature at second zone from 1 239 X to 1 248 °C
total heating time m2.0 h
temperature of bloom at soaking zone being 1 232 龙 for 20 ~40 min
modified the cooling process after rolling from stacking cooling for 24 h to pit cooling for 38 h
the off-qualified rate of products by ultrasonic detection decreases from original 36. 80% to 0.78% .