高菊, 丁志军, 李辉. Analysis on Influence Factors of Control of Inclusions in Gear Steel 20CrMnTiH (TS) and Process Optimization[J]. Special Steel, 2015, 36(5): 39-42.
高菊, 丁志军, 李辉. Analysis on Influence Factors of Control of Inclusions in Gear Steel 20CrMnTiH (TS) and Process Optimization[J]. Special Steel, 2015, 36(5): 39-42.DOI:
20CrMnTiH(TS)钢冶金流程为60 t 顶底复吹转炉-LF-VD-150 mm×150 mm方坯连铸。钢厂20CrMnTiH(TS)钢夹杂物一次检验不合格率达2.0%
主要为B类(复合钙铝酸盐+镁铝尖晶石
以及部分三氧化二铝)和D类夹杂(钙铝酸盐
部分为复合钙铝酸盐+镁铝尖晶石+氮化钛)
尺寸>20μm。通过采用低磷铁水和优质废钢
转炉终点[C
]
≥0.09%
转炉出钢加40 kg硅钙和40 kg钢芯铝替代原只加80 kg钢芯铝预脱氧
LF精炼采用SiC70替代SiC45进行扩散脱氧
VD后喂Ti线
保证精炼终渣碱度为3.0
控制连铸时钢包余钢量>2 t 等工艺措施使T[O
]
从12×10
-6
降至8×10
-6
一次夹杂物检验不合格率下降至0.5%。
Abstract
The metallurgical flow sheet for steel 20CrMnTiH (TS) is 60 t top and bottom combined blowing converter- LF- VD- 150 mm X 150 mm billet casting. The unqualified rate of inclusions in steel 20CrMnTi H(TS) at first examination at steelworks is up to 2% main inclusions are B series ( compound calcium aluminate + magnesia-alumina spinel
and partial alumina) and D series ( calcium aluminate
and partial compound calcium aluminate + magnesia-alumina + titanium nitride)
that size is more than 20 μm. With the process measures including using low phosphorus hot metal and high quality scrap
converter end [C
]
≥0
09%
adding 40 kg silicon-calcium and 40 kg aluminium cladding steel to replace original only adding 80 kg aluminium cladding steel for pre-deoxidation in converter tapping
using SiC70 t
o replace SiC45 to diffusion-deoxidize in LF refining
feeding Ti wire after VD
insuring refining end slag basicity 3. 0
and controlling heel liquid more than 2 t
the T[O
]
decreases from original 12 X 10
-6
to 8 x 10
-6
and the unqualified rate of inclusions in steel at first examination decreases to 0.5%