An Analysis on Cracking of Non-Quenching-Tempering High Carbon Steel C70S6 Bar for Fracture Splitting Connecting Rod during Cold-Shearing Process and Improved Measure
马群, 王连海, 顾文涛, et al. An Analysis on Cracking of Non-Quenching-Tempering High Carbon Steel C70S6 Bar for Fracture Splitting Connecting Rod during Cold-Shearing Process and Improved Measure[J]. Special Steel, 2017, 38(5): 44-46.
马群, 王连海, 顾文涛, et al. An Analysis on Cracking of Non-Quenching-Tempering High Carbon Steel C70S6 Bar for Fracture Splitting Connecting Rod during Cold-Shearing Process and Improved Measure[J]. Special Steel, 2017, 38(5): 44-46.DOI:
0.008Al)生产流程为60 t UHP EAF-LF-VD-240 mm×240 mm方坯连铸-轧制。通过对剪切下料时开裂钢棒的组织、断口和剪切工艺进行分析
得出剪切过程开裂钢棒和未开裂钢棒组织、硬度无明显差别
因棒材在剪切过程受剪切力作用
出现水平方向移动
造成平刀和圆刀之间的间隙增大
使棒材剪切面弯曲变形
造成端部开裂。通过安装时将间隙由0.5 mm减少至0.3 mm
棒材夹持力由3 t增至3.5 t
对钢材进行淋水锈蚀处理以增大摩擦力等措施
剪切30 t Φ35mm C70S6钢材结果表明
剪切开裂率由原10%降为0。
Abstract
The production flowsheet of Φ35 mm bar of non-quenching-tempering steel C70S6 (/% : 0.72C
0.20Si
0.58Mn
0.015P,0.065S,0.12Cr,0.05Ni, 0.035V, 0.008Al) is 60 t UHP EAF-LF-VD-240 mm x240 mm bloom casting-rolling process. The analysis on structure
fracture and shearing technology of cracking bar during shearing process is carried out. It is obtained that the structure and hardness of cracking bar are no-obvious different to the non-cracking bar during shearing
and during shearing process by shearing stress action the shift of bar along horizontal plane occurs led to increasing the interval between flat cutter and round cutter
the deformation of bar shearing plane curving and deforming
finally causing crack at end of bar. With the measures including decreasing the interval between cutters from 0.5 mm to 0.3 mm
increasing clamping force from 3 t to 3.5 t and carried out spraying water on steel bar to enlarge coefficient of wear as installing cutters
the results of cutting 30 t steel C70S6 Φ35 mm bar products show that the rate of cutting cracking decreases to 0 from original 10% .