并在此基础上采用CAFE模块对研究过热度(10~25℃)、拉速(0.70-0.85 m/min)和二冷比水量(0.30~0.39 L/kg)等不同连铸工艺参数以及加入电磁搅拌的300 mm ×2 070 mm铸坯凝固组织进行模拟。从模拟的结果可知
过热度每增加10℃
等轴晶区比例减少3%
随着过热度的增加
柱状晶区增大
等轴晶区减少。在二冷区安装电磁搅拌使等轴晶区增加
平均晶粒半径减小。根据模拟结果进行工艺优化
将过热度由15℃降到10℃。通过对比优化前后铸坯低倍组织
可以看出铸坯等轴晶区明显增大
中心偏析得到有效改善。
Abstract
In order to improve the internal quality of E36 steel slab in a steel plant
a mathematical model of the solidification process of E36 steel slab is established through ProCAST software
and on this basis
the CAFE module is used to simulate the solidification structure of 300 mm x 2 070 mm the cast slab with the superheat 10 ~ 25 ℃.
casting speed 0. 70 ~ 0. 85 m/min and secondary cooling ratio 0. 30 ~ 0. 39 L/kg different process parameters as well as adding EMS are studied. From the simulation results
it can be seen that for every 10 ℃. increase in superheat
the proportion of equiaxed crystal regions decreases by 3%. As the degree of superheat increases
columnar crystal regions increase
equiaxed crystal regions decrease. The installation of electromagnetic stirring in the second cold zone increases the equiaxed crystal zone and reduces the average crystal grain radius. According to the simulation results
the process is optimized
and the superheat is reduced from 15 to 10 ℃. By comparing the low magnification structure of the cast slab before and after the optimization
it can be seen that the equiaxed crystal zone of the cast slab is significantly enlarged
and the center segregation is effectively improved.