Defects Analysis and Process Optimization of 150 mm x 150 mm Casting Billet of 60Si2Mn Spring Steel
特殊钢2022年43卷第5期 页码:59-62
作者机构:
1. 江苏沙钢集团淮钢特钢股份有限公司技术中心,淮安,223002
2. 江苏省轨道交通用特殊钢新材料重点实验室,淮安,223002
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收稿:2022-02-10,
网络首发:2022-09-29,
纸质出版:2022-09-29
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林鹏, 许正周, 印传磊, 等. 60Si2Mn弹簧钢150 mm x 150 mm铸坯缺陷分析与工艺优化[J]. 特殊钢, 2022,43(5):59-62.
林鹏, 许正周, 印传磊, et al. Defects Analysis and Process Optimization of 150 mm x 150 mm Casting Billet of 60Si2Mn Spring Steel[J]. Special Steel, 2022, 43(5): 59-62.
林鹏, 许正周, 印传磊, 等. 60Si2Mn弹簧钢150 mm x 150 mm铸坯缺陷分析与工艺优化[J]. 特殊钢, 2022,43(5):59-62.DOI:
林鹏, 许正周, 印传磊, et al. Defects Analysis and Process Optimization of 150 mm x 150 mm Casting Billet of 60Si2Mn Spring Steel[J]. Special Steel, 2022, 43(5): 59-62.DOI:
Facing the quality problems of transverse surface crack at the comer of 150 mm x 150 mm continuous casting billet of 60Si2Mn spring steel(/% :0.56-0.64C
1.50-2.00Si
0.70-1.00Mn
≤0.025P
≤0.020S)
the transverse surface crack defects at the comer of casting billet are analyzed by metallographic microscope and SEM and it is carrying out test comparison. The result indicates that the defect is caused by the large drag force of the large taper of crystallizer copper tube and the poor lubrication effect of shielding flux and the uneven secondary cooling. By reducing the mold steel tube taper from 2.2 mm to 1.6 mm and the melting temperature of protective slag from 1 182 °C to 1 072 °C and its viscosity from 0.76 Pa·s to 0.52 Pa·s and the secondary specific water from 0.45 L/kg to 0.32 L/kg
to reduce the drag of casting billet in copper tube and improve the cooling heat transfer of the mold
the cooling effect of the secondary cooling section and the cooling uniformity of casting billet
the defects of casting billet have been effective controlled
and the qualified pass rate for casting billet surface defect detection increases from 35% to 92%.