江苏万恒铸业有限公司,盐城 224000
苏学虎(1995―),男,本科,工程师;E-mail: suxh33299@163.com
收稿:2023-04-18,
纸质出版:2023-12-01
移动端阅览
苏学虎.铸造镍基合金CW12MW与CW6MC平衡凝固及析出热力学模拟[J].特殊钢,2023,44(06):31-38.
Su Xuehu.Thermodynamic Simulation of Equilibrium Solidification and Precipitation of CW12MW and CW6MC Cast Nickel-based Alloys[J].Special Steel,2023,44(06):31-38.
苏学虎.铸造镍基合金CW12MW与CW6MC平衡凝固及析出热力学模拟[J].特殊钢,2023,44(06):31-38. DOI: 10.20057/j.1003-8620.2023-00063.
Su Xuehu.Thermodynamic Simulation of Equilibrium Solidification and Precipitation of CW12MW and CW6MC Cast Nickel-based Alloys[J].Special Steel,2023,44(06):31-38. DOI: 10.20057/j.1003-8620.2023-00063.
利用Thermo-Calc(TC)热力学计算软件以及专业的TCNI10 镍基数据库,针对铸造镍基合金CW12MW与CW6MC平衡凝固与冷却过程的相变路径以及两种材质的主要合金元素,对各自平衡体系的垂直截面相图的影响分别展开计算分析。计算结果表明:铸造镍基合金CW12MW平衡凝固及冷却过程的相变路径依次为:L→L+γ→L+γ+M
6
C→γ+M
6
C→γ+M
6
C+σ→γ+M
6
C+σ+M
23
C
6
→γ+M
6
C+σ+M
23
C
6
+μ→γ+σ+M
23
C
6
+μ,其平衡转变过程中析出主要的金属间相为σ相与μ相,最大相摩尔分数分别为0.27与0.003 7,Cr、Mo及W元素主要促进σ及μ相的形成与稳定;铸造镍基合金CW6MC平衡凝固及冷却过程的相变路径依次为:L→L+γ→L+γ+γ′-Ni
3
(Al,Ti)→γ+γ′-Ni
3
(Al,Ti)→γ+γ′-Ni
3
(Al,Ti)+σ→γ+γ′-Ni
3
(Al,Ti)+σ+δ-Ni
3
Nb→γ+γ′-Ni
3
(Al,Ti)+σ+δ-Ni
3
Nb+M
23
C
6
→γ+σ+δ-Ni
3
Nb+M
23
C
6
→γ+σ+δ-Ni
3
Nb+P+M
23
C
6
→γ+δ-Ni
3
Nb+P+M
23
C
6
,其平衡转变过程中析出主要的金属间相为σ相与P相,最大相摩尔分数分别为0.17和0.25,Mo含量的增加有利于σ相的形成与稳定,Nb含量的增加主要促进δ-Ni
3
Nb相的析出。理论计算与生产实践表明,铸造镍基合金CW12MW与CW6MC适宜的固溶温度分别为(1 230±14)℃和(1 200±14)℃。
Thermo-Calc (TC)thermodynamic calculation software and TCNI10 professional nickel-based alloy database were used to calculate and analyze the phase transition paths during the equilibrium solidification and cooling process of CW12MW and CW6MC cast nickel-based alloys,as well as the effects of the main alloy elements of these two alloys on the vertical section phase diagrams of equilibrium systems.The results indicate that the phase transition paths during the equilibrium solidification and cooling process of nickel-based alloy CW12MW are respectively: Liquid→Liquid+Austenite→Liquid+Austenite+M
6
C-carbide→Austenite+M
6
C-carbide→Austenite+M
6
C-carbide+Sigma→Austenite+M
6
C-carbide+Sigma+M
23
C
6
-carbide→Austenite+M
6
C-carbide+Sigma+M
23
C
6
-carbide+Mu_phase→Austenite+Sigma+M
23
C
6
-carbide+Mu_phase,the main intermetallic phases precipitated are Sigma phase and Mu phase during equilibrium transition process,and their maximum molar fractions are 0.27 and 0.003 7,respectively,Cr、Mo and W elements mainly promote the formation and stability of Sigma phase and Mu_phase.The phase transition paths during equilibrium solidification and cooling process of cast nickel-based alloy CW6MC are respectively:Liquid→Liquid+Austenite→Liquid+Austenite+γ′-Ni
3
(Al,Ti)→Austenite+γ′-Ni
3
(Al,Ti)→Austenite+γ′-Ni
3
(Al,Ti)+Sigma→Austenite+γ′-Ni
3
(Al,Ti)+Sigma+δ-Ni
3
Nb→Austenite+γ′-Ni
3
(Al,Ti)+Sigma+δ-Ni
3
Nb+M
23
C
6
-carbide→Austenite+Sigma+δ-Ni
3
Nb+M
23
C
6
-carbide→Austenite+Sigma+δ-Ni
3
Nb+M
23
C
6
-carbide+P_phase→Austenite+δ-Ni
3
Nb+M
23
C
6
-carbide+P_phase,the main precipitated intermetallic phases are Sigma phase and P_phase during equilibrium transition process, and their maximum phase molar fractions are as high as 0.17 and 0.25, respectively. The increase of Mo content is beneficial to the formation and stability of Sigma phase, and the increase of Nb content mainly promotes the precipitation tendency of δ-Ni
3
Nb phase.The results of theoretical calculation and production practice show that the optimum solution temperatures of casting nickel-based alloy CW12MW and CW6MC are (1 230±14)℃ and (1 200±14)℃,respectively.
乐精华 . 耐蚀阀门用哈氏合金 [J]. 阀门 , 2003 ( 1 ): 34 - 36 .
秦紫瑞 , 郭 宁 . 耐蚀阀门用新型不锈钢的组织及其腐蚀行为 [J]. 阀门 , 1997 ( 4 ): 11 - 15 .
Jiang Yaosheng . CW12MW Hastelloy Alloy Valve Casting Solidification and Cracks Analysis Via Metallographic Inspection [DB/OL]. http://www.docin.com/kevinjys , 2017-11-14 .
牛卫杰 , 钟 凯 , 燕振君 , 等 . 固溶处理对CW6MC铸造合金焊缝组织及接头性能的影响 [C]//安徽省机械工程学会. 安徽省机械工程学会成立50周年论文集 . 合肥工业大学出版社(Hefei University of Technology Press) , 2014 : 4 .
孔永华 , 石慧婕 , 周江龙 , 等 . 高温长期时效对Hastelloy C-276合金组织和力学性能的影响 [J]. 热加工工艺 , 2018 , 47 ( 18 ): 183 - 186+189 .
李隆盛 , 秦紫瑞 , 姚 曼 , 等 . Ni-Cr-Mo型铸造镍基合金中析出相的形成规律及其对合金耐蚀性能的影响 [J]. 大连工学院学报 , 1987 , 27 ( 1 ): 37 - 45 .
施爱娟 , 董建新 , 张麦仓 , 等 . 镍基耐蚀合金C-276平衡析出相的热力学计算 [J]. 特殊钢 , 2009 , 30 ( 5 ): 7 - 9 .
朱冠妮 , 毕中南 , 董建新 , 等 . 镍基耐蚀合金C-276铸锭元素偏析和均匀化工艺 [J]. 北京科技大学学报 , 2010 , 32 ( 5 ): 628 - 633+656 .
刘庭耀 , 张 健 , 赖 宇 , 等 . 基于CALPHAD方法对GH3128合金析出相的热力学模拟计算和应用 [J]. 特殊钢 , 2020 , 41 ( 1 ): 1 - 5 .
王 恺 , 王 俊 , 康茂东 , 等 . 合金化元素对K4169高温合金组织稳定性影响的研究现状 [J]. 材料导报 , 2013 , 27 ( 9 ): 122 - 126+136 .
孙昊昉 , 田素贵 , 刘丽荣 , 等 . 镍基高温合金中γ″和δ相的热力学性质与相变判定 [J]. 沈阳工业大学学报 , 2021 , 43 ( 5 ): 529 - 536 .
李爱兰 , 汤 鑫 , 盖其东 , 等 . 热处理工艺对K4169合金微观组织的影响 [J]. 航空材料学报 , 2006 , 26 ( 3 ): 311 - 312 .
董建新 , 张麦仓 , 曾燕屏 . 含铌高温合金液相中铌偏聚行为 [J]. 北京科技大学学报 , 2005 , 27 ( 2 ): 197 - 201 .
高钰璧 , 丁雨田 , 孟 斌 , 等 . Inconel 625合金中析出相演变研究进展 [J]. 材料工程 , 2020 , 48 ( 5 ): 13 - 22 .
0
浏览量
1
下载量
0
CSCD
0
CNKI被引量
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621