马鞍山钢铁股份有限公司技术中心,马鞍山 243000
汪开忠(1971―),男,硕士,正高级工程师/首席研究员;E-mail:wkzzkwwkz@sina.com
收稿:2023-05-29,
纸质出版:2023-10-01
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汪开忠,胡芳忠,陈世杰等.时速400 km高疲劳性能高铁车轴钢研发[J].特殊钢,2023,44(05):47-52.
Wang Kaizhong,Hu Fangzhong,Chen Shijie,et al.Research and Development of 400 km/h High-speed Rail Axle Steel with High Fatigue Performance[J].Special Steel,2023,44(05):47-52.
汪开忠,胡芳忠,陈世杰等.时速400 km高疲劳性能高铁车轴钢研发[J].特殊钢,2023,44(05):47-52. DOI: 10.20057/j.1003-8620.2023-00101.
Wang Kaizhong,Hu Fangzhong,Chen Shijie,et al.Research and Development of 400 km/h High-speed Rail Axle Steel with High Fatigue Performance[J].Special Steel,2023,44(05):47-52. DOI: 10.20057/j.1003-8620.2023-00101.
基于时速400 km高铁对车轴高疲劳性能的要求,分析了车轴超高疲劳性能的机理,细小的碳化物尺寸及马氏体板条尺寸是高疲劳性能的关键,确定了马氏体板条束宽度、析出相的分布等组织参量为影响高铁车轴钢屈服强度的关键控制单元,设计了高铁车轴钢的目标组织,通过高通量计算确定了时速400 km高铁车轴钢的最优合金成分。研发的时速400 km高铁车轴,经850~950 ℃淬火、620 ℃高温回火时具有较好的强韧性匹配,抗拉强度>880 MPa,-40 ℃冲击功达180 J。该工艺处理车轴的晶粒度和碳化物尺寸细小,晶粒细化至9.0级,高周及超高周疲劳性能均达标。车轴经整体热处理后小尺寸试样超高周疲劳试验稳定为3级,10
8
循环周次下疲劳极限为517 MPa,疲劳极限高。通过车轴微缩样品预测了车轴整体疲劳性能,预测值与实际值一致性好,车轴整体在320 MPa试验力下通过10
7
周次疲劳考核。
Based on the requirements of 400 km/h high-speed railway for high fatigue properties of axles, the mechanism of ultra-high fatigue performance of axle was analyze, the key to high fatigue performance was the size of fine carbide and martensite lath. The microstructure parameters such as the width of martensitic lath sheaf , the distribution of precipitated phases were determined as key control units affecting the yield strength of high-speed railway axle steel. The target microstructure of high-speed railway axle steel was designed, and the optimal alloy composition of 400 km/h high-speed railway axle steel was determined by high-throughput calculation. The developed high-speed rail axle with a speed of 400 km/h had good strength and toughness matching after quenching at 850-950 ℃ and high-temperature tempering at 620 ℃, with a tensile strength greater than 880 MPa and an impact energy of 180 J at -40 ℃. At the same time, the grain size and carbide size of the axle treated by this process are fine, and the grain size is refined to 9.0 level. Both high cycle and ultra-high cycle fatigue performance met the standards. After the overall heat treatment of the axle, the ultra-high cycle fatigue test of the small-sized sample was stable to level 3, and the fatigue limit was 517 MPa at 10
8
cycles, indicating a high fatigue limit. The overall fatigue performance of the axle was predicted through the sample reduction of the axle, and the predicted values were in good agreement with the actual values. The axle as a whole passed 10
7
cycles of fatigue assessment under a test force of 320 MPa.
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