邢台德龙机械轧辊有限公司铸锻厂,邢台 054000
霍振全(1971—),男,本科,高级工程师;E-mail:2791085404@qq.com
收稿:2024-10-11,
纸质出版:2025-03-30
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霍振全.高品质锻钢冷轧辊电渣工艺技术创新研究和实践[J].特殊钢,2025,46(02):48-54.
Huo Zhenquan.Innovative Research and Practice on Electroslag Process Technology for High Quality Forged Steel for Cold Rolling Roller Application[J].Special Steel,2025,46(02):48-54.
霍振全.高品质锻钢冷轧辊电渣工艺技术创新研究和实践[J].特殊钢,2025,46(02):48-54. DOI: 10.20057/j.1003-8620.2024-00247.
Huo Zhenquan.Innovative Research and Practice on Electroslag Process Technology for High Quality Forged Steel for Cold Rolling Roller Application[J].Special Steel,2025,46(02):48-54. DOI: 10.20057/j.1003-8620.2024-00247.
高品质锻钢冷轧辊对提高冷轧板材质量和提升生产效率起到至关重要的作用,提升冷轧辊电渣工艺技术创新,对于提升高品质锻钢冷轧辊的冶金质量具有重要意义。对电渣工艺技术深入的研究和剖析,重点从电渣重熔的浅平金属熔池和凝固均质化两个维度进行分析,确定了渣温补偿熔化速度、冷冻水补充快速冷却和填充比强化渣池搅拌三个方面进行电渣工艺技术创新研究。生产实践中,熔化速度加入渣温补偿,将渣温控制在1 580~1 680 ℃,实现了微观层面浅平金属熔池的实时性;采用文丘里管件补充冷冻水优化了快速冷却,结晶器冷却水温达到了±5 ℃的线性变化,保证了电渣锭底冒端冷却效果的一致性,实现了宏观层面浅平金属熔池的稳定性;电渣填充比参数调整至0.65±0.05,强化了金属液滴透过渣池细小化和均质化的搅拌效果,实现了电渣凝固均质化的冶金效果。采取“渣温补偿+冷冻水补充”工艺方法获得了浅平金属熔池,填充比强化渣池搅拌改善了电渣凝固均质化,经过最终的产品检测和使用,冷轧辊的冶金质量得到了显著提升。
High quality forged steel for cold rolling roller plays a crucial role in improving the quality of cold-rolled sheets and enhancing production efficiency. Improving the innovation of electric slag process technology for cold rolling roller is of great significance for enhancing the metallurgical quality of high-quality forged steel for cold rolling roller. In depth research and analysis of the electric slag process technology, with a focus on analyzing the shallow flat metal melt pool and solidification homogenization of electric slag remelting. Three aspects of electric slag process technology innovation research were determined: slag temperature compensation melting rate, rapid cooling with chilled water supplementation, and strengthening slag pool stirring with filling ratio. In the production practice, adding slag temperature compensation to the melting speed controls , and the slag temperature slag temperature was controlled within the range of 1 580 ℃-1 680 ℃, which realized real-time performance of shallow flat metal melt pools at the micro level; The rapid cooling was optimized by supplementing the chilled water through Venturi fittings,and the cooling water temperature of the crystallizer reached a linear change of ±5 ℃, which ensured the consistency of the cooling effect at the bottom of the electric slag ingot and realized the stability of the shallow flat metal melt pool at the macroscopic level; The parameter of electric slag filling ratio was adjusted to 0.65 ± 0.05, which strengthened the stirring effect of metal droplets passing through the slag pool for refinement and homogenization, and achieved the metallurgical effect of electric slag solidification homogenization. The process of "slag temperature compensation+chilled water supplementation" was adopted to obtain a shallow flat metal melt pool. The filling ratio strengthened the slag pool stirring and improved the homogenization of electric slag solidification. After final product testing and use, the metallurgical quality of the cold rolling mill was significantly improved.
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