马鞍山钢铁有限公司特钢公司,马鞍山 243000
杨志强(1987—),男,博士,高级工程师;E-mail:yzq871024@163.com
收稿:2025-02-26,
修回:2025-05-17,
录用:2025-05-19,
纸质出版:2025-07-30
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杨志强,龚志翔,汪开忠等.超超临界锅炉管P92耐热钢用大圆坯开发[J].特殊钢,2025,46(04):49-54.
Yang Zhiqiang,Gong Zhixiang,Wang Kaizhong,et al.Development of Continuous Casting Round Billet for P92 Heat-resistant Steel for Ultra-supercritical Boiler Tubes[J].Special Steel,2025,46(04):49-54.
杨志强,龚志翔,汪开忠等.超超临界锅炉管P92耐热钢用大圆坯开发[J].特殊钢,2025,46(04):49-54. DOI: 10.20057/j.1003-8620.2025-00051.
Yang Zhiqiang,Gong Zhixiang,Wang Kaizhong,et al.Development of Continuous Casting Round Billet for P92 Heat-resistant Steel for Ultra-supercritical Boiler Tubes[J].Special Steel,2025,46(04):49-54. DOI: 10.20057/j.1003-8620.2025-00051.
介绍了马钢特钢公司采用电弧炉/转炉炼钢→LF精炼→RH真空脱气→CCM连铸工艺生产超超临界锅炉管P92耐热钢用连铸圆坯(
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380mm~
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1 000 mm)的生产工艺。通过采用精料入炉、电弧炉全程泡沫渣操作、EBT出钢合金化、精炼白渣操作、连铸三段电磁搅拌及全程保护浇注等工艺措施,使
w
[Cr]≤8.75%,
w
[Ni]≥0.20%,
w
[N]≥0.050%从而实现高温铁素
体的有效控制,通过控制白渣时间≥20 min,使圆坯
w
[T.O]≤0.003 0%,各类低倍组织缺陷级别低,连铸坯中心裂纹≤2.0级。最终制成的超超临界锅炉管纯净度高,A、B、C、D类粗系夹杂物级别≤1.0级;A、B、C、D类细系和DS夹杂物级别≤1.5级。采用
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500 mm的P92连铸坯通过斜轧制管,经过1 040 ℃正火+760 ℃回火处理后,钢管的室温抗拉强度≥730 MPa,625 ℃高温抗拉强度≥280 MPa,屈服强度≥260 MPa,10万小时持久强度外推值96.9 MPa(110 MPa,已持续2.52万小时未断),满足超超临界锅炉管制造企业对产品冶金质量的要求。
The production process of P92 heat-resistant steel continuous casting billets (
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380 mm-
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1 000 mm) for ultra-supercritical boiler tubes was introduced by Spec
ial Steel Company of Ma'anshan Iron and Steel, the process involved electric furnace/converter steelmaking → LF refining → RH vacuum degassing → CCM continuous casting. By adopting processes such as charging refined materials in the furnace, full-process foam slag operation in electric arc furnaces, EBT alloying during steel tapping, white slag operations during refining, electromagnetic stirring in three stages of continuous casting, and full-process protective pouring,
w
[Cr] was kept at ≤8.75%,
w
[Ni] at ≥0.20%, and
w
[N] at ≥0.050%. This effectively controlled high-temperature ferrite. By controlling the white slag time to be ≥20 min, the
w
[T.O] ≤0.003 0% of the billet is maintained, with low levels of various microstructure defects and center cracks in the continuous casting billet being ≤2.0 grade.The final ultra-supercritical boiler tubes exhibited high purity, with A, B, C, D, coarse series inclusions at level ≤1.0, and A, B, C, D fine series and DS inclusions at level ≤1.5. Using a
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500 mm P92 continuous casting billet, after oblique rolling into tube and heat treatment at 1 040 ℃ normalizing + 760 ℃ tempering, the steel tube demonstrated room temperature tensile strength ≥730 MPa, high-temperature tensile strength at 625 ℃ ≥280 MPa, yield strength ≥260 MPa, and an extrapolated value of 100 000 hour creep strength of 96.9 MPa (110 MPa for 25 200 hours without failure), meeting the metallurgical quality requirements of manufacturers producing ultra-
supercritical boiler tubes.
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Nitin Saini , Rahul S . Mulik, Manas Mohan Mahapatra, et al. Effect of Preheating Temperature on Retention of δ-Ferrite in ASTM A355 Grade P92[J]. Metallurgical and Materials Transactions B , 2023 , 54 : 315 - 330 .
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