1.大冶特殊钢有限公司,黄石 435001
2.高品质特殊钢湖北省重点实验室,黄石 435001
3.联合矿产(天津)有限公司,天津 300000
刘光辉(1974—),男,硕士,正高级工程师;E-mail: liuguanghui@citicsteel.com
收稿:2025-03-11,
修回:2025-04-15,
录用:2025-04-16,
纸质出版:2025-09-30
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刘光辉,李林森,刘文学等.真空感应炉坩埚寿命的试验研究与工艺优化[J].特殊钢,2025,46(05):14-18.
Liu Guanghui,Li Linsen,Liu Wenxue,et al.Experimental Research and Process Optimization of Crucible Lining Life of Vacuum Induction Melting Furnace[J].Special Steel,2025,46(05):14-18.
刘光辉,李林森,刘文学等.真空感应炉坩埚寿命的试验研究与工艺优化[J].特殊钢,2025,46(05):14-18. DOI: 10.20057/j.1003-8620.2025-00062.
Liu Guanghui,Li Linsen,Liu Wenxue,et al.Experimental Research and Process Optimization of Crucible Lining Life of Vacuum Induction Melting Furnace[J].Special Steel,2025,46(05):14-18. DOI: 10.20057/j.1003-8620.2025-00062.
在真空感应熔炼中,坩埚炉衬的质量直接关系到产品冶金质量、生产安全与成本。试验从炉衬材质选型、制作方式和烧结工艺等方面开展了探究,解析了影响坩埚质量的关键因素和规律。结果表明,相比于氧化镁基材料,采用氧化铝基炉衬可以减少裂纹和剥落;使用自动筑炉代替人工筑炉,炉衬具有更高的密度和均匀性,热硬性更好;炉衬烧结时适当降低升温速率至40~60 ℃/h并延长保温时间,可均匀温度部分、促进水汽排出,并采用1 650 ℃烧结;进而制定了有效工艺提高坩埚的服役寿命和冶金质量效果。
In vacuum induction melting (abbreviated as VIM), the quality of crucible furnace lining is directly related to the metallurgical quality, production safety and cost. The test was carried out to research from the aspects of lining material selection, manufacturing method and sintering process and so on, and the critical factors and rules affecting the crucible quality were analyzed. The results show that compared with Mgo based material, Al
2
O
3
based furnace lining can reduce cracking and peeling; With using automatic furnace construction instead of manual operation, the furnace lining had higher density and uniformity, and better thermal hardening. Appropriately reducing heating rate to 40 ℃/h-60 ℃/h and extending insulation time during furnace lining sintering achieved uniform temperature distribution, promoted water vapor discharge, and sintering at 1 650 ℃. Then effective process were proposed to improve the service life of VIM lining, and metallurgical quality effect.
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