1.天津重型装备工程研究有限公司,天津 300457
2.西北工业大学,西安 710072
寇金凤(1988—),女,硕士,高级工程师; E-mail:15202297887@163.com
聂义宏(1977—),女,博士,高级工程师; E-mail:nieyihong126.com
收稿:2025-03-26,
修回:2025-05-29,
录用:2025-05-30,
纸质出版:2025-07-30
移动端阅览
寇金凤,白亚冠,聂义宏等.C650R镍基合金大型锭铸态组织特征及均匀化工艺[J].特殊钢,2025,46(04):100-106.
Kou Jinfeng,Bai Yaguan,Nie Yihong,et al.Microstructure and Homogenization Process of Large Ingot of As-cast Condition C650R Nickel-based Alloy[J].Special Steel,2025,46(04):100-106.
寇金凤,白亚冠,聂义宏等.C650R镍基合金大型锭铸态组织特征及均匀化工艺[J].特殊钢,2025,46(04):100-106. DOI: 10.20057/j.1003-8620.2025-00079.
Kou Jinfeng,Bai Yaguan,Nie Yihong,et al.Microstructure and Homogenization Process of Large Ingot of As-cast Condition C650R Nickel-based Alloy[J].Special Steel,2025,46(04):100-106. DOI: 10.20057/j.1003-8620.2025-00079.
借助光学显微镜、扫描电子显微镜、能谱分析仪,研究了650 ℃超超临界汽轮机转子用C650R镍基合金三联工艺(VIM+PESR+VAR)冶炼的12 t铸锭冒口端的铸态
组织及不同均匀化处理后的显微组织,并对比了均匀化处理前后的高温热塑性。结果表明,采用三联工艺冶炼的
<math id="M1"><mi>ϕ</mi></math>
https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=96014844&type=
2.87866688
https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=96014878&type=
2.03200006
960 mm锭型的自耗锭中存在明显的偏析,主要偏析元素为Mo、Nb、Ti,均偏析于枝晶间,晶内主要析出相为富含Mo、Nb、Ti的MC型一次碳化物,碳化物形状不规则,晶界上以小颗粒状的M
23
C
6
为主,并含少量不规则的富含Mo、Nb、Ti、Zr的MC型一次碳化物。依据不同均匀化处理后枝晶消除、碳化物回溶、3种元素(Mo、Nb、Ti)残余偏析系数变化,确定了12 t级C650镍基合金铸锭的均匀化工艺为1 200~1 220 ℃保温96 h以上。与铸态相比,经均匀化处理后的试样高温热塑性显著增强,为铸锭顺利开坯奠定了有利基础。
Using optical microscope, scanning electron microscope and energy dispersive spectrometer, the casting microstructure of 12 tons of ingots of as-cast condition C650R nickel-based alloy used in the 650 ℃ultra-supercritical steam turbine rotor, smelted by the three-process method (VIM+PESR+VAR), and the microstructure after different homogenization treatments were studied. The high-temperature thermoplasticity before and after homogenization treatment was also compared. The results show that in the self-consumption ingots of
<math id="M2"><mi>ϕ</mi></math>
https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=96014880&type=
2.87866688
https://html.publish.founderss.cn/rc-pub/api/common/picture?pictureId=96014895&type=
2.03200006
960 mm ingot size produced using the three-process smelting method, there is a significant segregation. T
he main segregation elements are Mo, Nb, and Ti, which are segregated between dendrites. Within the crystal, the main precipitated phase is a MC-type primary carbide rich in Mo, Nb, Ti, and Zr. The carbides have an irregular shape, with small granular M
23
C
6
primarily at the grain boundaries, along with a small amount of irregular MC-type primary carbide rich in Mo, Nb,and Ti. Based on the results of dendrite elimination, carbides re-dissolution, and changes in the residual segregation coefficients of three elements (Mo, Nb, Ti) after different homogenization treatments, it was determined that the homogenization process for a 12-ton C650 nickel-based alloy ingot should be 1 200 ℃-1 220 ℃ with a holding time of over 96 hours. Compared to the cast state, the samples after homogenization treatment show a significant improvement in high-temperature plasticity, which lays a favorable foundation for the smooth casting of the ingot.
彭建强 , 宗影影 , 高晨曦 , 等 . 国内外汽轮机转子用镍基合金锻件研制现状 [J]. 大型铸锻件 , 2024 ( 6 ): 44 - 49 .
聂义宏 , 白亚冠 , 寇金凤 , 等 . 700 ℃超超临界汽轮机用镍基合金转子锻件的试制 [J]. 稀有金属材料与工程 , 2021 , 50 ( 10 ): 3814 - 3818 .
李斌 , 易大伟 , 严靖博 , 等 . 高参数超超临界燃煤机组汽轮机高中压转子用材研究进展 [J]. 热加工工艺 , 2023 , 52 ( 18 ): 1 - 8 .
聂义宏 , 白亚冠 , 金嘉瑜 , 等 . 700 ℃先进超超临界汽轮机转子锻件用铁镍基合金的高温组织稳定性研究 [J]. 动力工程学报 , 2019 , 39 ( 8 ): 661 - 665 .
Donth B , Blaes N , Diwo A , et al . Large-scale manufacture of nickel alloy turbine rotor forgings for A-USC power plants [J]. Transactions of the Indian National Academy of Engineering , 2020 , 5 ( 1 ): 75 - 82 .
Donth B , Blaes N , Diwo A , et al . New material and manufacturing developments for USC and A-USC steam turbine rotor forgings [C]. Advances in Materials Technology for Power Plants", "Advances in Materials Technology for Fossil Power Plants : Proceedings from the Eighth International Conference . 2016 : 657 - 688 .
何西扣 , 刘正东 , 王天剑 , 等 . 中国超超临界汽轮机转子耐热材料及锻件研制进展 [J]. 中国冶金 , 2023 , 33 ( 12 ): 1 - 11 .
刘正东 , 陈正宗 , 何西扣 , 等 . 630~700 ℃超超临界燃煤电站耐热管及其制造技术进展 [J]. 金属学报 , 2020 , 56 ( 4 ): 539 - 548 .
高首磊 , 徐晓卫 , 张 宏 , 等 . 高温均匀化对GH4710镍基合金组织及性能的影响 [J]. 特殊钢 , 2024 , 45 ( 1 ): 87 - 93 .
李科敏 , 杨玉军 , 王志刚 , 等 . GH350合金铸锭元素偏析及其均匀化处理 [J]. 钢铁研究学报 , 2012 , 24 ( 7 ): 54 - 58 .
吴赟 , 聂义宏 , 赵帅 , 等 . 改型617合金的铸态组织特征及均匀化工艺研究 [J]. 材料热处理学报 , 2015 , 36 ( 7 ): 150 - 155 .
向雪梅 , 江 河 , 董建新 , 等 . 难变形高温合金GH4975的铸态组织及均匀化 [J]. 金属学报 , 2020 , 56 ( 7 ): 988 - 996 .
肖东平 . 均匀化处理对GH141高温合金热变形行为的影响 [J]. 材料热处理学报 , 2022 , 43 ( 4 ): 107 - 115 .
王 珏 , 吴 赟 , 董建新 , 等 . 700 ℃超超临界锅炉材料GH4700合金铸态组织及均匀化工艺 [J]. 稀有金属材料与工程 , 2013 , 42 ( 9 ): 1908 - 1914 .
朱 良 , 邵 博 , 刘德华 . GH4698镍基合金均匀化组织及变形抗力研究 [J]. 铸造技术 , 2017 , 38 ( 11 ): 2629 - 2632 .
0
浏览量
2
下载量
0
CSCD
0
CNKI被引量
关联资源
相关文章
相关作者
相关机构
京公网安备11010802024621