1.大冶特殊钢有限公司特种不锈钢研究所,黄石435000
2.高品质特殊钢湖北省重点实验室,黄石 435001
董晓亮(1988—),男,本科,高级工程师; E-mail : 15904138194@126.com
收稿:2025-08-04,
修回:2025-09-14,
录用:2025-09-17,
纸质出版:2025-11-30
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董晓亮,王显华,杨鹏等.YG1500高强度不锈钢冶炼及锻造工艺对组织及断裂韧性的影响[J].特殊钢,2025,46(06):129-133.
Dong Xiaoliang,Wang Xianhua,Yang Peng,et al.Effect of YG1500 High Strength Stainless Steel Smelting and Forging Process on Microstructure and Fracture Toughness[J].Special Steel,2025,46(06):129-133.
董晓亮,王显华,杨鹏等.YG1500高强度不锈钢冶炼及锻造工艺对组织及断裂韧性的影响[J].特殊钢,2025,46(06):129-133. DOI: 10.20057/j.1003-8620.N250510.
Dong Xiaoliang,Wang Xianhua,Yang Peng,et al.Effect of YG1500 High Strength Stainless Steel Smelting and Forging Process on Microstructure and Fracture Toughness[J].Special Steel,2025,46(06):129-133. DOI: 10.20057/j.1003-8620.N250510.
真空感应+真空自耗+锻造工艺生产的
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300 mm直径的YG1500高强度不锈钢,借助Meltflow-VAR软件进行了4.0~5.0 kg/min的真空自耗熔炼速度与一次枝晶间距的模拟分析,通过Gleeble压缩实验进行了950~1 100 ℃下0.1 s
-1
和1 s
-1
的压缩实验,最终选用真空自耗熔炼速度为4.2 kg/min,锻造加热温度为1 100、1 040 ℃,锻造应变速率为0.1、1s
-1
进行工业化生产实验,生产的
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300 mm棒材经过金相组织、晶界角度及力学性能检验分析,结果表明,锻造采用1 040 ℃加热,锻造应变速率为0.1s
-1
工艺生产的YG1 500钢断裂韧性可达到105~115 MPa.m
1/2
,比采用1 100 ℃加热,锻造应变速率为0.15 s
-1
工艺生产的YG1500钢断裂韧性高20~30 MPa.m
1/2
,同时,该工艺下钢中的马氏体板条更加均匀细小,钢中的大小角度晶界数量更多。
The
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300 mm diameter YG1500 high strength stainless steel was produced by
VIM + VAR + forging process,the simulation analysis of the vacuum self-consumption melting speed and the primary dendrite spacing was carried out by Meltflow-VAR software with the range 4.0 kg/min-5.0 kg/min. The Gleeble compression test was conducted at 0.1 s
-1
and 1 s
-1
compression rates under 950 ℃-1 100 ℃conditions. Industrial-scale production trials were ultimately implemented using vacuum self-consumption smelting at 4.2 kg/min, forging heating temperatures of 1 100 ℃,1 040 ℃, with strain rates of 0.1 s
-1
and 1 s
-1
. The resulting
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300 mm bar products underwent rigorous analysis through metallographic examination, grain boundary angle measurement, and mechanical property testing.The results show that: forging process was carried out at a temperature of 1 040 ℃,the fracture toughness of YG1500 steel produced by forging process with an average strain rate of 0.1s
-1
can reach105 MPa.m
1/2
-115 MPa.m
1/2
,20 MPa.m
1/2
-30 MPa.m
1/2
higher than another group of processes,At the same time, the martensite plates in the steel are more uniform and smaller, and the number of large and small angle grain boundaries in the steel greater.
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董晓亮 , 王显华 , 张秀丽 , 等 . YG1600超高强度不锈钢断裂韧性分析及工艺改进 [J]. 物理测试 , 2024 , 42 ( 3 ): 31 - 37 .
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