1.江苏沙钢集团淮钢特钢股份有限公司,淮安 223001
2.北方工业大学,北京 100144
李大明(1992—),男,硕士,工程师; E-mail : gaogonglidaming@163.com
收稿:2025-11-09,
修回:2026-01-11,
录用:2026-01-13,
纸质出版:2026-07-30
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李大明,翟万里,石可伟等.5流连铸中间包挡墙优化设计及工业应用[J].特殊钢,2026,47(04):55-59.
Li Daming,Zhai Wanli,Shi Kewei,et al.Design of Dam Wall for 5-strand Continuous-casting Tundish Based on Numerical Simulation[J].Special Steel,2026,47(04):55-59.
李大明,翟万里,石可伟等.5流连铸中间包挡墙优化设计及工业应用[J].特殊钢,2026,47(04):55-59. DOI: 10.20057/j.1003-8620.N250572.
Li Daming,Zhai Wanli,Shi Kewei,et al.Design of Dam Wall for 5-strand Continuous-casting Tundish Based on Numerical Simulation[J].Special Steel,2026,47(04):55-59. DOI: 10.20057/j.1003-8620.N250572.
针对淮钢5流中间包流场不均导致夹杂物去除效率低、温度波动大的问题,对中间包挡墙进行重新设计。相较于原方案,挡墙整体外形保持不变,重点对导流孔的位置、孔径及倾角进行优化。经 CFD 仿真与工业试验验证:通过侧开导流孔、缩小孔径、提高倾角,第3流的响应时间延长89.1 s,峰值时间延长160.3 s,平均停留时间延长179.9 s,死区体积占比降低19.7%。流场参数的改善延长了夹杂物的上浮路径与停留时间,提升了夹杂物去除能力;依托更均匀的流场分布,第1与第3流的实际温差由3~5 ℃降至0~2 ℃,验证了流场均匀性对传热过程的调控作用。在轴承钢等难浇钢种的生产中,优化方案下第3流塞棒的波动幅度显著降低,优特钢轧材的夹杂物检验合格率由95%提升至98%,证实流场优化具备工业级稳定性,对提升钢液洁净度具有重要意义。
Aiming at the problems of low inclusion removal efficiency and large temperature fluctuations caused by the uneven flow field of the 5-strand tundish in Huaigang Steel, the tundish dam wall was redesigned. Compared with the original scheme, the overall shape of the dam wall remained unchanged, and the main optimizations were made to the position, aperture and inclination angle of the diversion holes. CFD simulation and industrial tests confirmed that: by opening the diversion holes on the side,reducing the hole diameter,and increasing the inclination angle, the response time of the 3rd strand increased by 89.1 s, the peak time increased by 160.3 s, the average residence time increased by 179.9 s, and the dead zone volume was reduced by 19.7%. The optimized flow field parameters enhanced the inclusion removal capacity by expanding the floating path and residence time of inclusions; relying on a more uniform flow field distribution, the temperature difference between the 1 st and 3rd strands was reduced from 3 ℃-5 ℃ to 0 ℃-2 ℃, verifying the regulatory effect of flow field uniformity on heat transfer processes. In the production of difficult-to-cast steel grades such as bearing steel, the fluctuation amplitude of the stopper rod in the 3rd strand of the optimized scheme was significantly reduced, and the qualification rate of inclusion inspection for high-grade special steel rolled products was increased from 95% to 98%, which confirmed that the flow field optimization has industrial-level stability and significance for improving the cleanliness.
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