青岛特殊钢铁有限公司,青岛 266409
崔贵博(1993—),男,本科,工程师; E-mail : cuiguibo@citicsteel.com
收稿:2025-10-10,
修回:2025-11-12,
录用:2025-11-19,
网络首发:2026-01-09,
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崔贵博,侯建伟,左锦中等.8.8级贝氏体非调质紧固件用钢盐浴盘条QM1020的研制[J].特殊钢,
Cui Guibo,Hou Jianwei,Zuo Jinzhong,et al.Development of QM1020 Salt Bath-Treated Wire Rod for Grade 8.8 Bainitic Non-Quenched-and-Tempered Fastener Steel[J].Special Steel,
基于国内首套实现工业化应用的在线盐浴等温热处理装备,通过系统性成分优化设计、纯净钢冶炼技术以及控轧工艺的协同创新,并结合盐浴设备精准控温的独特优势,成功开发出高性能QM1020非调质紧固件用钢盘条。其生产工艺关键为热吐丝后的盘条进入设计好盐温的在线盐浴等温热处理设备,配合斯太尔摩风冷线进行协同冷却,实现相变组织的精确调控,确保盘条组织以贝氏体为主。首次生产
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7 mm规格的QM1020盐浴盘条,经420 ℃在线盐浴等温热处理后,较采用常规斯太尔摩工艺生产的盘条综合性能实现大幅跃升。其抗拉强度均值达到775 MPa,断面收缩率均值达到76%,展现出优异的塑韧性,盘条1/6冷顶锻无开裂。进一步地对
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7 mm规格的QM1020盐浴盘条进行29%减面率的拉拔加工后,生产的钢丝仍兼具高强度和优良的冷变形能力,用户可直接冷镦生产带法兰螺栓,生产的螺栓经检测完全满足8.8级高强紧固件的力学性能标准。
Based on the first domestically developed industrial-scale online salt bath isothermal heat treatment equipment, a high-performance QM1020 non-quenched-and-tempered fastener steel wire rod has been successfully developed through systematic composition optimization design, clean steel smelting technology, and collaborative innovation in controlled rolling processes. Leveraging the unique advantages of precise temperature control in the salt bath equipment, the production process involves the wire rod entering the online salt bath isothermal heat treatment unit at a designed salt temperature after hot laying. This is combined with coordinated cooling via the Stelmor air cooling line to achieve precise regulation of the phase transformation microstructure,ensure a predominantly bainitic microstructure.For the first production of
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7 mm QM1020 salt bath-treated wire rods, after undergoing online salt bath isothermal heat treatment at 420°C, the comprehensive properties significantly surpassed those of wire rods produced using conventional Stelmor processes. The average tensile strength reached 775 MPa, with an average reduction of area of 76%, demonstrating excellent plasticity and toughness. The wire rods exhibited no cracking during 1/6 cold heading tests.Furthermore, After drawing with a 29% reduction in cross-sectional area, the steel wires retained high tensile strength and good cold workability. The wires can be directly cold-headed into flanged bolts
, which fully meet the mechanical property requirements of Grade 8.8 high-strength fasteners.
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