ISSN:1003-8620

CN:42-1243/TF

主管:中信泰富特钢集团股份有限公司

主办:大冶特殊钢有限公司

特殊钢 ›› 2015, Vol. 36 ›› Issue (4): 34-37.

所属专题: 模具钢

• 工艺技术 • 上一篇    下一篇

降低工模具钢电渣重熔钢锭顶部缩孔缺陷的工艺实践

刘友荣   

  1. 上海梅山钢铁股份有限公司技术中心,南京210039
  • 收稿日期:2015-02-20 出版日期:2015-08-01 发布日期:2022-08-25
  • 作者简介:刘友荣(1969-),男,硕士(安徽工业大学),主任研究员,高级工程师,1995年西安建筑科技大学(本科)毕业,碳钢产品开发及炼钢工艺开发。

Process Practice for Reducing Top Shrinkage Cavity Defect of Electroslag Remelting Ingot of Tool and Die Steel

Liu Yourong   

  1. Technology Center, Shanghai Meishan Iron and Steel Co Ltd, Nanjing 210039
  • Received:2015-02-20 Published:2015-08-01 Online:2022-08-25

摘要: 通过控制结晶器进水温度40℃,出水68℃;计算机自动补缩模型控制;自动补缩结束时,90 s内完成自耗电极至石墨电极切换,53 V,3 000 A通电熔炼3~5 min,冉切换成自耗电极,50 V,4 000 A,通电6 min等工艺措施,使电渣重熔钢锭顶部缩孔缺陷深度由100 mm降低至30 mm。生产实践表明,补缩工艺操作简单易行,优化工艺生产的工具钢9Cr2Mo,Φ280 mm×1 000 mm,480 kg电渣钢锭210支;热作模具钢H13,420 mm×1 400 mm,1 500 kg电渣钢锭60支,没有再出现因钢锭顶部缺陷而造成锻造坯料报废,钢锭成材率显著提高。

Abstract: With using the process measures including controlling mold inlet water temperature 40℃ , outlet water temperature 68 ℃ ; controlling model of computer auto back feeding for shrinkage ; at end auto back feeding, changing consumable electrode to graphite electrode withing 90 s and power supply with 53 V, 3 000 A melting for 3 ~5 min, then again changing to consumable electrode and power supply with 50 V, 4 000 A for 6 min, the depth of top shrinkage cavity defect of electroslag remelting ( ESR) ingot decreases to 30 ram from original 100 mm. Production practice shows that the process operation of back feeding for shrinkage is simple and easier to do. The forged billets of remelting 210 piece tool steel 9Cr2Mo Φ 280 mm x 1 000 mm, 480 kg ESR ingot and 60 piece hot die working steel H13 420 mm x 1 400 mm , 1 500 kg ESR ingot by optimized process have not been rejected due to ingot top shrinkage cavity defect, the ingot yield increases obviously.