ISSN:1003-8620

CN:42-1243/TF

主管:中信泰富特钢集团股份有限公司

主办:大冶特殊钢有限公司

特殊钢 ›› 2022, Vol. 43 ›› Issue (5): 55-58.

• 工艺技术 • 上一篇    下一篇

H13钢Φ130 ~ 150 mm热轧材探伤不合格原因分析及改进措施

张新文,朱康宁,孟祥岩,轩康乐   

  1. 江苏永钢集团有限公司特钢公司,苏州 215628
  • 收稿日期:2022-03-05 出版日期:2022-10-01 发布日期:2022-09-28
  • 作者简介:张新文(1980-),男,硕士,高级工程师

Cause Analysis and Improvement Measures of Unqualified Flaw Detection of H13 Steel Φ130 ~ 150 mm Hot Rolled Bar

Zhang Xinwen , Zhu Kangning , Meng Xiangyan , Xuan Kangle   

  1. Special Steel Company, Jangsu Yonggang Group Co. , Ltd. , Suzhou 215628
  • Received:2022-03-05 Published:2022-10-01 Online:2022-09-28

摘要: 从H13钢和H11钢Φ130~150 mm热轧材的化学成分、生产工艺及探伤合格率的对比分析得出,平均V含量从0.5%提高到1.0%是导致探伤不合格的关键性因素。根据缺陷分析结果并结合Φ380 mm连铸圆坯低倍组织,得出导致H13钢探伤合格率低的原因是连铸坯中心缩孔在轧制过程中未焊合。通过改进连铸工艺和轧制开坯工艺,将拉速从0.58 m/min提高至0.65 m/min, S-EMS从650 A/5 Hz改进为200 A/8 Hz,开坯增加6,8,9道次压下量从原~60 mm至70~85 mm,将Φ380 mm坯型更改为Φ500 mm,使Φ130 mm H13钢探伤合格率从原来50%左右提升至99.8%,Φ150 mm H13钢探伤合格率从原来15.5%提升至97.2%。

关键词: H13钢, H11钢, 热轧材, 探伤合格率, V, 连铸工艺, 轧制开坯

Abstract: By comparison and analysis on the chemical composition, production process and inspection qualification rate of 中 130-150 mm hot rolled bar of H13 steel and H11 steel, it is pointed out that average vanadium content in steel increasing from 0.5% to 1.0% is the key factor leading to inspection disqualification of steel bar. According to the results of defect analysis and the macrostructure of ①380 min CC bloom, it is concluded that the reason of low qualification rate of H13 steel flaw detection is that the center shrinkage hole of CC billets is not welded in rolling process. By improving the continuous casting process and rolling cogging-down process, including cast speed increasing from 0.58 m/min to 0.65 m/min, improving S-EMS from 650 A, 5 Hz to 200 A, 8 Hz, in cogging-down process increasing reduction at 6, 8 and 9 pass from original -60 mm to 70 ~85 mm, change bloom size from Φ380 mm to Φ500 mm, the qualification rate of Φ130 mm H13 steel bar increases from about 50% to 99. 8% , and that of 0150 mm H13 steel bar from original 15.5% to 97.2%.

Key words: H13 Steel, H11 Steel, Hot Rolled Bar, Qualified Rate of Flaw Detection, Vanadium, Continuous Casting Process, Rolling Cogging-down