最新刊期

    卷 29 , 期 4 , 2008
    • 朱立光, 韩毅华, 赵俊花
      Vol. 29, Issue 4, Pages: 1-4(2008)
      摘要:The physical and chemical properties, and structure of crystallizing phases of two kinds of flux • 56 ~ 58 melilite, 25 -27 grammite, 4 ~5 lance spar, 10 - 12 glass phase and 20 -22 melilite, 78 ~80 glass phase, and ingredient, melting temperature and thickness of liquid slag layer used for 180 - 200 mm slab casting at Tangshan stainless steel mill have been tested and studied. Results showed that as casting speed >1.5 m/min, in order to make the flux maintains " whole course liquid lubrication" in mold, the melting temperature of flux should be W1 049 乜 with controlling melting speed (34 ±2) s; and the optimum thickness of liquid slag layer is 10 ~ 15 mm with slag viscosity 0. 19 Pa • s.  
        
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    • 李传瑞, 王立涛, 葛仁余, 常崇志, 王建钢, 薛越
      Vol. 29, Issue 4, Pages: 5-7(2008)
      摘要:The simulation on temperature and rolling force of 68 mm slab of 0. 19-0. 20C steel during 6 passes rolling of compact strip production (CSP) process has been carried out by commercial software Marc with heavy deformed elasticplastic thermal-mechanical coupled finite element method to analyze distribution and change of temperature and rolling force of workpiece at each pass in rolling process. Results show that during deformation of workpiece, contact heat conduction and deforming heat are main factors to influence temperature change, and both combined effects determine the law of temperature change of work piece during deformation process ; there is an obvious temperature gradient from surface to centre with certain depth of workpiece, and beyond the critical depth, the temperature of workpiece maintains constant ; and the rolling force keeps little variation during stable rolling stage.  
        
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    • 王倩, 杨忠民, 吴庆辉, 吴春京
      Vol. 29, Issue 4, Pages: 8-10(2008)
      摘要:The deformation induced ferrite structure of Q235 steel was got with heating at 950 °C for 5 min,1°C/s cooling to 855 ℃ for 30 s and reduced 80% at strain rate 15 s-1then quenching by Gleeble 1500 thermal simulation machine, and the pro-eutectoid ferrite structure of the steel was got by heating at 950 °C for 5 min, furnace cooling. Test results showed that the grain size of deformation induced ferrite was ≤5um average HV value 229. 55, tensile strength 809 MPa, while the grain size of pro-eutectoid ferrite was 10 - 20 μm grain un-uniform, average HV value 210. 28, tensile strength 736 MPa. The mechanism of thermodynamics and kinetics of the deformation induced ferrite and pro-eutectoid ferrite are analyzed in this paper.  
        
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    • 姜敏, 陈斌, 王新华
      Vol. 29, Issue 4, Pages: 11-12(2008)
      摘要:The effect of CaO-Al2O3-SiO2slag ingredient on T[O] in 0. 42C-1.15Cr-0. 2Mo steel and sulphur partition ratio Ls- (S)/[S] at 1 873 K has been studied by experiment of MgO crucible in Si-Mo high temperature furnace. It was found that with increasing slag basicity- ( CaO + MgO)/SiO2 from 1 to 3 , the T[O] dramatically decreased from 0.001 4% to 0. 001 0% , and with further increasing basicity, the change of T[O] was not obvious; as ( FeO + MnO) W0. 50% , the T[O] was WO. 001 0% and as (FeO + MnO) more than 0. 50% , the T[O] obviously increased to 0.001 4% ; the slag basicity, activity of Al2O3in slag and [ Al] had obvious influence on Ls, that was with increasing the activity of Al2O3 in slag, the Ls decreased and with increasing the slag basicity and [ Al] , the Ls increased.  
        
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    • 丰涵, 宋志刚, 郑文杰, 陈斌, 季祥民, 郭志鹏
      Vol. 29, Issue 4, Pages: 13-15(2008)
      摘要:The rules of equilibrium phases precipitation in typical nickel base alloy Inconel 690 (0. 015C, 29. 42Cr, 9. 10Fe, 0. 26Ti ,0. 16A1) melted by Its vacuum induction furnace + ESR process and the effect of alloy chemical composition on M23 C6 phase precipitation behavior has been studied by Thermo-Calc software. The structure of solid solution and sensitizing treated alloy Inconel 690 was tested and analyzed by SEM, TEM, SADP and EDS. Results showed that the main equilibrium precipitates in alloy Inconel 690 were M23C6 and); as solid solution temperature was 000 t, the M23 C6 dissolved completely. Calculated results indicated that the effect of carbon content in alloy on precipitation amount of M23 C6 was greater than that of other elements in alloy.  
      关键词:Inconel 690镍基合金;热力学计算;析岀相;M23C6   
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    • Hot Deformation Behavior of Dual Phase Stainless Steel 00Cr21Ni2Mn5N

      郭海生, 宋志刚, 郑文杰, 周芸, 郭志鹏
      Vol. 29, Issue 4, Pages: 16-18(2008)
      摘要:The hot deformation behavior and structure evolution of austenite-ferrite dual phase stainless steel 00Cr21Ni2Mn5N with strain rate 5 - 50 s-1reduction ratio 60% at 850 ~ 1 150 ℃ have been studied by using Gleeble- 3800 thermo-mechanical simulator etc. Results showed that with increasing temperature the flow stress of dual steel 00Ci21Ni2Mn5N decreased while with increasing strain rate the flow stress of steel increased; the mechanism of steel was related to Zener-Hollomon (Z) parameter; and the apparent stress exponent and apparent activation energy (Q) of the dual phase stainless steel 00Cr21 Ni2Mn5N were 4. 82 and 219 kj/mol respectively.  
      关键词:双相不锈钢00Cr21Ni2Mn5N;高温变形;流变应力;表观激活能   
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    • 马晓莉, 于建刚, 陈翠欣, 彭会芬
      Vol. 29, Issue 4, Pages: 19-21(2008)
      摘要:Test alloy steels 27Mn-3Si-3Al and  15Mn-2Si-3Al were melted by vacuum induction furnace, cast tot  to  16.5 kg  ingot, heated  to  1200  ℃  and  forged  to  φ25  mm  bar. The  27Mn-3Si-3Al  alloy  steel  maintained  single-phase  austenite structure  before  and  after  strain of which  the  stress-strain  curve  was  smooth  without  apparent  yielding  phenomenon  and work hardening peak, the tensile  strength of the  steel  solid-solution treated at  1000 C for 2 h was 692 MPa with elongation 59%.As  the  Mn  content  in  the  steel  decreased  to   15%,there  was  considerable  martensite  in  structure, and  strain  led  to large  amount  austenite  in  steel  15Mn-2Si-3Al  transferring  to  α'-M  phase, stress-strain  curve  producing  obvious  work  hardening peak  and  elongation  of steel  decreasing to  35%.  
      关键词:TWIP(相变诱发塑性)钢;孪晶;变形特性   
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    • 张华, 倪红卫, 陈光友, 刘吉刚
      Vol. 29, Issue 4, Pages: 22-24(2008)
      摘要:In according with production conditions for 60 mm thin slab concasting with 150 t ladle and 28 t tundish, the effect of outlet area ratio(2.0~2.4),outlet angle(15°~35°),immersed depth(210~270 mm)and casting speed (4.0~5.0m/min)on liquid flow field has been studied by using 1:2 water model test in orthogonal design to measure liquid surface wave amplitude in mode and pouring impact depth. Results showed that the optimized structure of submerged entry nozzle with cross outlet, of which outlet area ratio was 2.4 and outlet angle was 25°, was available to meet the requirement of high-speed casting with immersed depth 240 mm.  
      关键词:薄板坯连铸;十字出口形浸人式水口;结晶器;流场;水模型   
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    • 姚春发, 李太全, 王敏, 李光瀛
      Vol. 29, Issue 4, Pages: 25-27(2008)
      摘要:The   test    of   deoxidation    and    desulphurization    of   X120   pipeline    steel-0.03~0.04C,1.98~2.05Mn,≤   0.9(Cr+Mo+Nb+V+Ti)has  been   caried   out  by   150  kg   and   50  kg  vacuum   induction   furnace  with  magnesium   oxide crucible. Results showed that with controlling carbon-oxygen reaction using carbon for deoxidiza tion and controlling melting  temperature  to  avoid  furnace  lining  decomposition,  the  oxygen  content  in  steel  was  ≤20×10-6and  with  CgO-BaO-CaF2fining  slag  the  sulphur  content  in  steel  was≤0.002%.It  was  found  by  scanning  electron  microscope  that  there  was  ≤5  μm MgO inclusions in  steel which originated from crucible.  
        
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    • Research Progress in Microalloyed Case-Hardened Steels for Gear

      马莉, 王毛球, 董瀚
      Vol. 29, Issue 4, Pages: 28-30(2008)
      摘要:It  is  available  to  fine  grain  size  of case-hardened  steel  for  gear, increase  cutting  properties  and  fatigue property  of steel  by  adding  microalloying  elements  such  as  Al,Nb,Ti,N  and  B, while  to  shorten  carburizing  time, simplify  procedures  and  decrease  production  cost  by  adding  Nb,Ti  etc.elements.The  grade, chemical  compositions, production process characteristics and research progress of microalloying cold forging steels for gear, case-hardening steels for gear carburizing at high temperature and high strength-toughness steels for gear are presented in this article.  
        
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    • 郑光文
      Vol. 29, Issue 4, Pages: 31-32(2008)
      摘要:Based on the statistics and analysis on tensile strength of HP295(0.13~0. 18C,0.80~1.00Mn,≥  0.015Nb,≥0.010Ti)hot rolled steel strip for gas bottle by using multiple regression analysis method,the linear equation of tensile strength gu of HP295 steel strip with carbon equivalent.Cop=C+0.2426Mn-0.353Si,strip thickness h and coiling  temperature CT:04=499. 1Cp- 17.72h-0.728CT+836.68.Examination  results  showed  that  relative  eror between calculated and measured value of tensile strength of HP295 steel strip was ≤8.67% to meet the requirement for calculated precision.  
        
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    • 马海涛, 吴迪, 张永富
      Vol. 29, Issue 4, Pages: 33-35(2008)
      摘要:Rolling        test        on        steel        plate(0.09C,0. 12Si,0.98Mn,0.010P,0.005S,0.010Nb,0.04Als)for        wheel spoke  with  finishing  rolling  temperature  830~890  ℃  and  coiling  temperature  620~680  ℃  has  been  carried  out  by 1700mm  hot  rolling  mill  train.  Results  showed  that  with  slab  heating  temperature  1230~1250  ℃,finishing  rolling  tem- perature  870±15℃,coiling  temperature  660±15  ℃,the  structure  of  steel  plate  for  wheel  spoke  was  fine  ferrite  +  minor pearlite,the   yield   strength   of   steel   was   335~380MPa,tensile   strength   430~485MPa,elongation   26%~31%,the   longitudinal  strength  difference  of each  steel  coil  was  13~37MPa,and  the  punching  formability  during  vehicle  wheel  manufacturing  was  excellent  with  punching  rejection  rate  less  than  0.3%.  
        
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    • Vol. 29, Issue 4, Pages: 36-38(2008)
      摘要:With the operation measures such as BOF using catch carbon practice,controlling[P]≤0.012% at tapping,end slag basicity2.8~3.5,double slag stopping operation,LF refining slag basicity ≥4,(TFe+MnO)≤1.0%,  using low aluminium content refining technology and bearing barium cleanliness steel produced technology,RH-MFB vacuum treatment,complete protective casting and optimized secondary cooling technology,127 different special steel designations have been developed at Huai Steel, the total oxygen content in bearing steel was≤10×10-°,spring steel 60Si2CrVAT≤12×10-6,mooring chain steel CM490≤15×10-6,tube blank steel 37MnS for oil well≤18×10-6, cold heading steel SAE1022A and tube blank steel 15CrMoG for high pressure boiler ≤20×10-6.  
      关键词: 特殊钢;BOF-LF-RH-CC流程, 含钡洁净钢   
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    • Optimization of Process for Hollow Forgings of ESR Alloy Steels

      赵新, 刘德富
      Vol. 29, Issue 4, Pages: 39-40(2008)
      摘要:Typical hollow forgings-electro-slag remelting (ESR)alloy steel roll sleeve with inner diameter 560~880 mm, outer diameter 670~1200 mm and length 1300~1780 mm is usually produced by ≥2 t ingots. Based on the ensuring product quality, as compared with traditional forging process, it is available to decrease by 2 procedures and once re- heating with using optimized process- direct forging upsetting. The forgings yield increased by 5%~15% to obviously de- crease production cost.  
      关键词:空心类锻件, 电渣重熔, 合金钢,&锻造,&nbsp;成材率   
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    • 余国松
      Vol. 29, Issue 4, Pages: 41-42(2008)
      摘要:Nitriding steel 38CrMoAl (0.35~0.42C,0.20~0.45Si,0.30~0.60Mn,1.35~1.65Cr,0. 15~0.25Mo,0.70~1. 10Al) was produced    by 100tEBT DC arc furnace- 100tLF-200    mm×200    mm,150    mm×150    mm billet  concasting machine flow  sheet. With using the technology measures  such  as  adding  60% Al  at  steel tapping,adding 40% Al in LF refining,refining by high basicity  slag and argon blowing,feeding φ16 mm 28Ca-55Si wire at end phase of refining,enlarging  inside  diameter  of  immerged  nozzle  for  tundish,and  whole  course   shield  casting  practice,the   steel 38CrMoAl  was  successfully  produced  with  concasting  5  heats,the  total  oxygen  content  in  rolled  products  was(5~8)x 10-6and  each  property  all  met  the  requirement  of customer.  
      关键词:渗氮钢38CrMoAl;100tEBT EAF-LF-CC;&nbsp;工艺实践   
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    • Research and Development of Steel T27 for Railway

      叶黎华, 马佐仓, 梁建国, 范夕荣, 马传庆
      Vol. 29, Issue 4, Pages: 43-44(2008)
      摘要:The steel T27(0. 10~0. 16C,0. 15~0.25Cr,0.025~0.045Al)for railway belongs in peritectic steels which was produced by 45%~60% hot metal + scrap-50tEAF-LF(VD)-caster flow sheet at special steel plant,Lai  Steel. With EAF charging hot metal≥45%,adjusting oxygen supply,ensuring end carbon 0.08%~0. 10%,partly re- placing silicomanganese by steel cored aluminium for refining during EAF tapping,controlling refining basicity 4 and argon  blown parameters,controlling overheating 20~30 ℃ of steel in tundish,mold water rate 180 m³/h and viscosity of shield  slag0.85±0.05 Pa · s,the oxygen content in steel was lower to(15~20)×10-6the qualified rate of cast billet ≥  99.95%,and the quality of steel products met the requirements of standard GB/T700- 1988.  
      关键词:EAF-LF(VD)-CC,& 终点碳控制,&T27钢,&包晶,&nbsp;保护渣   
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    • Effect of Microalloyed Ti on Quality of Gear Steel 20CrMnTi

      夏政海, 吴清明
      Vol. 29, Issue 4, Pages: 45-46(2008)
      摘要:The influence factors on Ti yield ratio, the effect of Ti content on Ti inclusion content in steel and austenite grain growth tendency and the effect of C - Ti on hardenability and mechanical properties of gear steel 20CrMnTi have been studied. Results showed that with Ti content more than 0. 03% , the amount of Ti inclusion in steel increased obviously, with increasing Ti content from 0. 01% to 0. 04% , the austenite grain rating at 980 ℃ fbr Ih increased from 5 to 8, and with controlling C-Ti = 0. 12% , the width of hardenability band of steel was HRC 4-6.  
        
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    • 陈列, 陈伟庆, 肖飞虎
      Vol. 29, Issue 4, Pages: 47-48(2008)
      摘要:Free cutting steel Y15 (0. 10~0. 15C,1.00~1.20Mn,0.30S) is produced by 25t EAF-LF-657 kg ingot flow sheet at Xinin Special Steel. Test results indicated that with controlling arc furnace oxidizing end [C] 0.06%~ 0. 10% and in deoxidation process to control [0] (150~250) ×10-6Mn/S=2.77 and 0/S=0.059 in steel, most inclusions in steel were (Mn,Fe)S and sulfide wrapped up oxide, and a small number of inclusions was MnS to enable the steel having excellent cutting property.  
        
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    • 陈永, 杨素波, 吴国荣
      Vol. 29, Issue 4, Pages: 49-51(2008)
      摘要:With optimized process measures such as decreasing mold cooling intensity, improving water distribution of mold board and narrow face, prolonging the length of secondary cooling zones, properly increasing casting specific water flow rate and adjusting of water flow proportion of each secondary cooling zone,the quality of 360 mmx450 mm casting bloom of high strength weathering steel YQ450NQR1 obviously improved,the ratio of surface depression defect decreased from 37. 13% to2.87%,the ratio of center porosity rating ≤1.0 increased from79.71% to90.70%,the ratio of center segregation rating ≤0.5 increased from 1.45% to 44. 19%,and the ratio of center crack free increased from 39. 13% to 62.79%.  
      关键词:耐候钢;大方坯连铸结晶器冷却;二冷控制;质量控制   
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    • 孙曼丽, 惠卫军, 张代明, 董瀚, 翁宇庆
      Vol. 29, Issue 4, Pages: 52-54(2008)
      摘要:The effect of 0.52~1.00 Ni on corrosion fatigue properties of 2.000 MPa grade medium carbon spring steel NHS ( 0.44~0.45C,1.95~2.08Si,0.68~0.70Mn,0.90~0.92Cr,0. 14~0. 15V) has been studied by using accelerated  corrosion(5%  NaCl  salt  spray)test  and  rotating  bending  fatigue  test. Results  indicated  that  with  increasing  the  Ni content in  steel NHS,the depth of corrosion pits in  steel decreased and the corrosion pitting potential of steel in  5% NaCl aqueous solution increased as a result to increase the corrosion fatigue strength and life of the steel. As compared with conventional  spring  steel  60Si2CrVA,the  spring  steel  NHS  presented  better  anti-corrosion  fatigue  properties.  
      关键词:Ni;中碳高强度弹簧钢;腐蚀疲劳   
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    • 陈连生, 李秀景, 褚春光
      Vol. 29, Issue 4, Pages: 55-57(2008)
      摘要:The     precipitated     phase     particles     in     ferrite-martensite     dual     phase     steel(0.08C,0.22Si,1.02Mn, 0.02Nb,0.013Ti,0.034Al)rolled  by  φ450  mill  with  control  rolling  and  cooling  process  in  laboratory  has  been  studied  by using   carbon   extraction-replica   technique.Results   showed   that   there   was(Nb,Ti)(CN)precipitates   with   size   being   doz-  ens nm  at  1200  ℃; with  energy  dispersive X-ray  spectrometer analysis,the Nb  content in  smaller particles was higher than  Ti  content  of which  the  shape  was  irregular,and  in  large  particle  of which  the  shape  was  rectangle,main  content  was  Ti  with   minor   Nb;   and   in   steel   by   control   rolling   and   cooling,the(Nb,Ti)(CN)was   interstitial   precipitated   phase   and  mainly  precipitated  at  grain-boundary.  
      关键词:双相钢, 铁素体-马氏体,&沉淀相粒子,&nbsp;萃取复型   
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    • 陈礼斌, 冯运莉, 张宁宁, 孙静
      Vol. 29, Issue 4, Pages: 58-59(2008)
      摘要:Based on analyzed and calculated finite content and pearlite lamellar spacing in (0. 56 *0. 63C, 0. 60 ~ 0. 71Mn, 0. 23 〜0. 28Si) high carbon steel by optical and scanning electron microscope using quantimet technique, the mathematical model for relationship between structure and yield strength of high carbon steel wire has been established that is yield strengthσa.( Pa) = 104. 52 x 10-6+ 161. 70 (1 - fa1/3)S-1(m), where/,- volume fraction of ferrite, S・ pearlite lamellar spacing. The relative error of the calculated value by model with examined value is 2. 9%.  
        
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    • 赵勇桃, 李文学, 赵莉萍, 麻永林, 冯佃臣
      Vol. 29, Issue 4, Pages: 60-62(2008)
      摘要:The structure of welded junction of 1Cr18Ni9Ti austenite stainless steel plate and 1Crl3 martensite stain- less steel plate welding by 1Cr18Ni9Ti electrode has been observed and analyzed by metallographic method; and the polarization curves and alternating current impedance curves were measured by immersion test of simulation seawater solution to contrast and analyze the corrosion resistance of weld seam and parent metals. Results showed that the structure of weld junction was typical columnar solidified structure; in welded junction, the martensite parent metal and weld seam region were easy to be corroded, while the austenite parent metal was not easy to be corroded.  
        
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    • Structure and Composition in Boronizing Layer of Steel Cr12MoV

      苗全生, 郝少祥
      Vol. 29, Issue 4, Pages: 63-65(2008)
      摘要:The  change  of structure  and  element  content in boronizing layer of steel  1.72C- 11.81Cr-0.40Mo has been analyzed  and  studied  by  using  optical  microscope,scanning  electron  microscopy  and  X-ray  analyzer. Results  showed  that the  boronizing  layer  consisted  of  white-bright  boronizing  zone(phase  FeB-phase  Fe₂B)and  black  alternating  with  white transition  zone;  there  was  a  lot  of  irregular  island  B  bearing  carbides;and  there  were  the  elements  such  as  B,C,Al,Si, Mo,Cr,Fe  in  boronizing  layer,the  B,Cr  and  Fe  content  at  front  of boride  in  boronizing  layer  was  11.48%,36.49%  and 32.23%  respectively  while  the   B,Cr   and   Fe   content   in  transition   zone  was8.07%,7.04%   and77.21%  respectively, but the Mo content was almost no change.The Cr and Mo existed in boronizing layer by carbides form,and Al and Si existed  at defect or high carbon area in boronizing layer.  
        
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    • 李飞, 马赞, 刘浩
      Vol. 29, Issue 4, Pages: 66-68(2008)
      摘要:The dissipation of energy-dissipation of heat during fatigue process of materials has been analyzed, and the surface temperature change of 0. 45C steel with necking part in fatigue test process by using high frequency fatigue test machine was studied by infrared thermal sensor to fast determine fatigue limit of 0. 45C steel. Results showed that the fatigue limit of normalized 0. 45C steel determined by infrared thermal sensor was 219 MPa, it was showing no difference with the fatigue limit of steel obtained by theoretical calculation. This method has the merits such as non-contact, convenience and low-cost.  
      关键词:红外热像仪;能量耗散;0.45C钢;疲劳极限   
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