To meet the stringent property demands of aviation fasteners, the development of aviation-grade 303Se free-cutting austenitic stainless steel cold-drawn bars was undertaken. Based on SAE AMS5640, the chemical composition was designed and refined by precisely controlling key elements to/%:≤0.03C ,0.03-0.06N ,0.30Se, 0.13P, to secure an optimum balance between machinability and mechanical strength. According to hot-ductility test results, the reheating soak temperature 1 220 ℃-1 260 ℃, the start rolling temperature 1 120 ℃-1 200 ℃, the finish rolling temperature ≥ 1
000 ℃ was established to roll the wire. the wire was cooled with water to room temperature after wire rod laying,and then cold drew with deformation of 15%-25%, to the
13.7 mm 303Se cold-drawn bars. The final product exhibits an ultimate tensile strength of 937 MPa (target range 897 MPa-1 030 MPa) ,a reduction of area of 58 % with hardness of 171 HBW (solution-treated target range 140 HBW-255 HBW). The microstructure is composed of single-phase austenite (no ferrite detected by XRD),with the grain size of grade 7 and the overall non-metallic inclusion rating of ≤ 3.0. All chemical, mechanical and metallographic requirements of the standard are satisfied, providing excellent processing stability and service reliability. The results offer a technical foundation for the localization of high-performance stainless steels for aviation fasteners.