ISSN:1003-8620

CN:42-1243/TF

Governed by: CITIC Pacific Special Steel Group Co., LTD

Sponsored by: Daye Special Steel Co., LTD.

Special Steel ›› 2018, Vol. 39 ›› Issue (1): 24-27.

Special Issue: 轴承钢 特种冶炼

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Effect of VIM-ESR-VAR Triplex Melting Process on Cleanliness of Bearing Steel 9Cr88Mo

He Qubo1,3 , Wang Dongzhe1,2 , Liu Haiding2 , Yu Feng2 ,Zheng Ya wen1,3   

  1. 1.Chongqing Materials Research Institute Co Ltd, Chongqing 400707 ;
    2.Chongqing Key Laboratory of Corrosion-Resistant Alloys,Chongqing 400707 ;
    3.National Engineering Research Center for Instrument Functional Materials, Chongqing 400707)
  • Received:2017-08-04 Online:2018-02-01 Published:2022-06-30

VIM-ESR-VAR三联冶炼工艺对9Cr18Mo轴承钢洁净度的影响

何曲波1,3,王东哲1,2,刘海定2,喻峰2,郑雅文1,3   

  1. 1.重庆材料研究院有限公司,重庆 400707 ;
    2.耐腐蚀合金重庆市重点实验室,重庆 400707;
    3.国家仪表功能材料工程技术研究中心,重庆 400707
  • 作者简介:何曲波(1985-),男,硕士(2009年重庆大学),高级工程师, 2006年武汉科技大学(本科)毕业,特殊钢研发。
  • 基金资助:
    国家科技支撑计划(2015BAE03B01);
    重庆市青年科技人才培养计划(cstc2014kjrc-qnrc50005);
    重庆市重点产业共性关键技术创新专项(cstc2015zdcyztzx50002)资助;
    重庆市重点产业共性关键技术创新专项重点研发项目(cstc2017zdcy-zdyfx0101);

Abstract: The tested bearing steel 9Cr18Mo (/% : 0.98C, 0.21 Si, 0.32Mn, 0.005P, <0. 001S, 16.95Cr, 0.51Mo) is melted by 500 kg vacuum induction melting furnace (VIM) -electroslag remelting unit (ESR) -vacuum arc remelting unit (VAR) triplex process, forged breakdown and rolled to Φ30 mm bar products. The gas content, deleterious elements content and non-metallic inclusions in steel 9Crl8Mo are examined and analyzed. Results show that the triplex process is available to increase the cleanliness of bearing steel, the oxygen content in tested steel 9Cr18Mo is 0.0008% , nitrogen content is 0.0038% and the S content is <0. 001 % , and with controlling the Ti content and pentad-deleterious elements content in raw materials, in finished products the Ti content is <0.002% , the Sn, As and Sb content are respectively <0.002% and the Pb and Bi content are respectively <0.0001 % ; by triplex process the nonmetallic inclusions in steel is a little, and the inclusions with size less than 3μm amount are more than 90% of total inclusions up to quite high cleanliness level.Material Index Bearing Steel 9Cr18Mo, Cleanliness, VIM-KSR-VAR Triplex Melting Process, Inclusions.

摘要: 试验9Cr18Mo轴承钢(/%:0.98C,0.21Si,0.32Mn,0.005P,<0.001S,16.95Cr,0.51Mo)经500 kg真空感应炉(VIM)-电渣重熔(ESR)-真空自耗重熔(VAR)三联工艺冶炼,锻造开坯并轧成Φ30 mm棒材。试验和分析了9Cr18Mo钢中的气体、有害元素的含量和非金属夹杂物。结果表明,三联工艺是提高轴承钢洁净度的有效方法,试验9Cr18Mo钢中氧含量0.0008%,氮含量0.0038%,硫含量<0.001%,通过控制原材料的Ti和五害元素含量,成品材中Ti<0.002%,Sn,As和Sb分别<0.002%,Pb和Bi分别<0.000 1%;三联工艺钢中非金属夹杂物数量少,90%以上的夹杂物尺寸小于3μm,达到了很高的洁净度水平。

关键词: 9Cr18Mo轴承钢, 洁净度, VIM-ESR-VAR三联冶炼工艺, 夹杂物