ISSN:1003-8620

CN:42-1243/TF

Governed by: CITIC Pacific Special Steel Group Co., LTD

Sponsored by: Daye Special Steel Co., LTD.

Special Steel ›› 2022, Vol. 43 ›› Issue (3): 43-46.

Special Issue: 特种冶炼 高温合金开发

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Improvement of 2 t GH2132 Alloy ESR Ingot Remelting Process

CUI Limin1,2, WANG Zhongxin1,2, LUO Baoshuai1,2, ZHANG Huanhuan1,2   

  1. 1 Technology Centers in A VIC Shang Da Super Alloys Co Ltd, Xingtai 054800 ;
    2 Hebei Engineering Research Center for Special Alloy Regeneration, Xingtai 054800
  • Received:2021-09-10 Online:2022-06-01 Published:2022-06-21

GH2132合金2t 电渣锭重熔工艺改进

崔利民1,2,王忠鑫1,2,罗保帅1,2, 张欢欢1,2   

  1. 1中航上大高温合金材料股份有限公司技术中心,邢台054800;
    2河北省特种合金再生工程技术研究中心,邢台054800
  • 作者简介:崔利民(1990-),男,硕士(2016年华北理工大学),工程师,冶金工艺研究。

Abstract: The GH2132 alloy (1.90% ~2. 30%Ti) has the problems of large loss of Ti element ( A[Ti]0. 37% ~ 0. 57% ) in ESR process, the Ti content in steel is only 1. 83% ~ 1. 89% in ESR middle and last period. By adopting (/% ) CaF: Al2O3: CaO: TiO2 =75: 15: 5: 5 slag system to replace original CaF270% + Al2O20% slag system, the unstable oxide (SiO2 + FeO) in the slag is controlled to be less then 0. 6% , and die controlled melting rate of the smelting process decreases from 6. 1 -6. 3 kg/min to 5. 3 -5. 6 kg/min, etc technological measures, as a result, the Ti content in steel at ESR ingot each part is 2. 06% ~2. 21% , and the Ti burning loss A[Ti] decreases to 0. 19% ~0. 34%, ESR ingots are sampled to check the inclusions after forging, and it is found that the inclusions have also been significantly improved after the process adjustment. The class inclusions of D fine system is controlled below rating 0. 5, which meets the requirements.

摘要: GH2132合金(1.90%~2.30%Ti)重熔过程中Ti烧损量大(Δ[Ti]0.37%~0.57%),重熔中、后期钢中Ti含量仅为1.83%~1.89%。通过采用(%)CaF2:Al2O3:CaO:TiO2=75:15:5:5渣系替代原CaF270%+Al2O30%渣系,控制渣中不稳定氧化物(SiO2+FeO)≤0.6%、冶炼过程熔速控制从原6.1~6.3 kg/min降至5.3~5.6 kg/min等工艺措施,电渣锭各部位的Ti含量为2.06%~2.21%,Ti烧损量Δ[Ti]降至0.19%~0.34%。电渣锭锻造开坯后取样对夹杂物进行检验,发现通过工艺调整后夹杂物也有明显改善效果,D类细系夹杂物控制在0.5级以下,符合供货要求。

关键词: GH2132合金电渣重熔, 渣系, 夹杂物