1.江苏宏晟模具钢材料科技有限公司,无锡214000
2.东北大学冶金学院,沈阳110819
蒋海清(1995—),男,本科,助理工程师;E-mail:762739819@qq.com
收稿:2026-05-21,
修回:2026-06-16,
录用:2026-06-18,
纸质出版:2026-09-30
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蒋海清,田家龙.不同渣系对1.2343热作模具钢纯净度的影响[J].特殊钢,2026,47(05):55-59.
Jiang Haiqing,Tian Jialong.Effect of Different Slag Systems on the Cleanliness of 1.2343 Hot‑Work Die Steel[J].Special Steel,2026,47(05):55-59.
蒋海清,田家龙.不同渣系对1.2343热作模具钢纯净度的影响[J].特殊钢,2026,47(05):55-59. DOI:10.20057/j.1003-8620.N260072.
Jiang Haiqing,Tian Jialong.Effect of Different Slag Systems on the Cleanliness of 1.2343 Hot‑Work Die Steel[J].Special Steel,2026,47(05):55-59. DOI:10.20057/j.1003-8620.N260072.
针对目前电渣重熔(ESR)1.2343热作模具钢中DS类夹杂物超标的问题,提出采用渣系优化的工艺思路,采用两款新渣系(E40F、E50F)进行工业试验,借助FactSage软件和经验公式计算了渣系的碱度、黏度、导电率、部分组元的活度等渣料的物性参数,在此基础上制定了电渣重熔工艺。工业试验结果表明:E50F 渣系综合表现最优,凭借适中的SiO₂含量可将硬质Al₂O₃夹杂改性为低危害球形夹杂,兼具适中的流动性与Al₂O₃夹杂抑制能力,是现场生产中成品夹杂物控制的首选;E40F 渣系改性能力较强,但黏度过高导致夹杂上浮困难,残留夹杂偏多,性能次于E50F;37渣系 Al₂O₃活度最高,二次硬质夹杂大量析出且无改性能力,夹杂物控制性能最差。使用优化后的E50F预熔渣冶炼,极大地改善了1.2343热作模具钢中DS夹杂物,评级级别达到0.5级,夹杂物尺寸均≤15 μm,整体数量较原渣系降低了27%。E50F可以更好地去除1.2343热作模具钢夹杂物。
To address the issue of excessive DS-type inclusions in 1.2343 hot-work die steel produced by electroslag remelting (ESR), a process approach involving slag system optimization was proposed. Two new slag systems (E40F and E50F) were evaluated in industrial trials. Using FactSage software and empirical formulas, key physical properties of the slag systems—such as basicity, viscosity, conductivity, and activity of certain components—were calculated, forming the basis for the ESR process. Industrial trials revealed that the E50F slag system exhibited the best overall performance, with moderate SiO₂ content enabling the modification of hard Al₂O₃ inclusions into low-risk spherical inclusions. It also combined moderate fluidity with Al₂O₃ inclusion suppression capability, making it the preferred choice for inclusion control in the finished product in production. The E40F slag system exhibited strong modification capability but suffered from high viscosity, leading to difficulties in inclusion flotation and higher residual inclusion levels, resulting in inferior performance compared to E50F. The 37 slag system exhibited the highest Al₂O₃ activity, causing significant secondary hard inclusion precipitation without modification capability, yielding the poorest inclusion control performance. Using the optimized E50F pre-melted slag significantly decreased the DS inclusions in 1.2343 hot-work die steel, achieving a rating level of 0.5 with all inclusions smaller than 15 μm. The total inclusion count decreased by 27% compared to the original slag system. The E50F slag system is more effective in removing inclusions from 1.2343 hot-work die steel.
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